Design Capacity Tables for SHS Bracing Cleats: A Practical Guide for Australian Construction

In modern steel and hybrid construction, structural safety depends not only on materials but also on accurate load calculations. One critical component in these calculations is the design capacity tables for SHS bracing cleats.

For engineers, builders, and fabricators working with Square Hollow Section (SHS) bracing systems, design capacity tables provide clear, reliable data to ensure structures perform safely under real-world loads. In Australia, where structures must withstand wind, seismic activity, and harsh environmental conditions, these tables are not optional—they are essential.

This blog explains what design capacity tables are, why they matter, how they are used, and how SHS bracing cleats benefit from proper capacity design.


What Are SHS Bracing Cleats?

SHS bracing cleats are steel connection plates used to connect diagonal bracing members to square hollow section columns or beams. They are commonly bolted or welded and play a key role in transferring tensile and compressive forces from bracing members into the main structure.

Common applications include:

  • Steel frame buildings

  • Industrial sheds and warehouses

  • Modular and prefab structures

  • Portal frames

  • Wind and seismic bracing systems

Because bracing members carry high axial forces, cleat design capacity must be known and verified.


What Are Design Capacity Tables?

Design capacity tables present pre-calculated structural capacities of components under specific loading conditions. For SHS bracing cleats, these tables typically include:

  • Tensile capacity

  • Shear capacity

  • Bearing capacity

  • Bolt group capacity

  • Plate thickness limits

  • Failure mode checks

They are developed using Australian Standards (AS/NZS) and engineering principles, saving time while ensuring safety.


Why Design Capacity Tables for SHS Bracing Cleats Are Critical

1. Structural Safety

Incorrectly sized cleats can lead to:

  • Excessive deformation

  • Bolt failure

  • Plate tearing

  • Progressive collapse

Capacity tables ensure the cleat safely resists applied loads.

2. Compliance with Australian Standards

Design capacity tables align with:

  • AS 4100 (Steel Structures)

  • AS/NZS 1170 (Structural Actions)

  • NCC (National Construction Code)

Using tables simplifies compliance documentation.

3. Faster Engineering Decisions

Instead of running full calculations every time, engineers can:

  • Select a cleat size

  • Check load limits

  • Confirm suitability instantly

This is especially valuable in design-and-construct projects.


Typical Load Actions on SHS Bracing Cleats

SHS bracing cleats are subjected to multiple forces:

Primary actions

  • Axial tension (from bracing members)

  • Shear forces (from frame movement)

Secondary effects

  • Bolt slip

  • Plate bending

  • Local bearing on SHS wall

Design capacity tables account for these combined effects.


Sample Design Capacity Table – SHS Bracing Cleats

⚠️ Note: Values below are indicative only. Final designs must be verified by a qualified structural engineer.

Table 1: Tension Capacity of SHS Bracing Cleats

Cleat Thickness (mm)

Bolt Size

No. of Bolts

Design Tension Capacity (kN)

6 mm

M16

2

65 kN

6 mm

M20

2

90 kN

8 mm

M16

2

85 kN

8 mm

M20

2

120 kN

10 mm

M20

2

155 kN

10 mm

M24

2

190 kN


Table 2: Shear Capacity of SHS Bracing Cleats

Cleat Thickness (mm)

Bolt Size

Shear Capacity per Cleat (kN)

6 mm

M16

55 kN

6 mm

M20

75 kN

8 mm

M16

70 kN

8 mm

M20

100 kN

10 mm

M20

130 kN

10 mm

M24

165 kN


Table 3: Bearing Capacity on SHS Wall

SHS Wall Thickness

Bolt Size

Bearing Capacity (kN)

4.0 mm

M16

45 kN

4.0 mm

M20

65 kN

6.0 mm

M16

65 kN

6.0 mm

M20

95 kN

6.0 mm

M24

120 kN


Key Factors Affecting Design Capacity

1. Cleat Thickness

Thicker cleats:

  • Increase tensile resistance

  • Reduce plate tearing

  • Improve stiffness

2. Bolt Diameter & Grade

Higher bolt grades (e.g. 8.8) significantly improve capacity.

3. Edge Distance & Spacing

Incorrect spacing reduces effective capacity and may govern failure.

4. SHS Wall Thickness

Thin SHS sections may govern bearing or tear-out failure before bolt capacity.


Common Failure Modes Considered in Capacity Tables

Design capacity tables check all possible failures, including:

  • Bolt shear failure

  • Bolt tension failure

  • Plate net-section rupture

  • Block shear failure

  • Bearing failure on SHS

  • Plate bending

The lowest governing capacity defines the safe design value.


Why Engineers Prefer Pre-Designed SHS Cleats

Using pre-engineered SHS bracing cleats with published design capacity tables offers:

✔ Predictable performance
✔ Reduced design time
✔ Easier approvals
✔ Faster construction
✔ Lower risk of site errors

This is especially important in industrial, modular, and commercial steel buildings.


How SHS Cleats Simplify Bracing Design

At shscleats.com.au, SHS bracing cleats are designed with:

  • Consistent geometry

  • Standard bolt patterns

  • Galvanised corrosion protection

  • Compatibility with Australian SHS sizes

This allows engineers to directly reference capacity tables with confidence.


FAQs: Design Capacity Tables for SHS Bracing Cleats

1. Are design capacity tables mandatory in Australia?

While not legally mandatory, they are strongly recommended and widely accepted by certifiers and engineers as best practice.

2. Can builders use capacity tables without an engineer?

Capacity tables assist selection, but final responsibility still lies with a qualified structural engineer.

3. Do galvanised cleats affect capacity values?

Galvanising does not reduce strength when properly applied and designed.

4. Are capacity tables different for seismic vs wind bracing?

Yes. Load combinations differ, but base cleat capacities remain the same.

5. Can one cleat be used for multiple bracing members?

Only if the combined loads do not exceed the cleat’s design capacity.


Conclusion: Why Design Capacity Tables Matter

Design capacity tables for SHS bracing cleats are a cornerstone of safe, efficient, and compliant steel construction in Australia. They provide engineers and builders with clear, reliable data to make informed decisions—reducing risk while improving build quality.

When combined with precision-manufactured SHS cleats, these tables help ensure every bracing connection performs exactly as intended, even under extreme loads and harsh Australian conditions.

For dependable structural connections backed by sound engineering,
SHS Cleats deliver strength you can design with confidence.

 

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